Ford will be the first to deliver a hydrogen internal combustion engine powered vehicle to commercial customers later this year. The ICE will be used in E-450 shuttle buses later this year. Production of the supercharged, 235 hp, 6.8 liter hydrogen fueled V-10 engines has begun; the engine will be tested to same production standards as other Ford engines.
Advantages of hydrogen fueled engines include high efficiency, all-weather capability, and near zero emissions of regulated pollutants and greenhouse gases (CO2).
This engine is specially prepared to burn hydrogen as a fuel but is based on the same modular engine series that powers many Ford products.
Specialized components in the engine include:
- Valves and valve seats – special hardened materials are used to compensate for hydrogen’s reduced lubricating properties compared to gasoline or natural gas
- Spark plugs – Iridium tipped plugs allow for increased spark plug life
- Ignition coils – high energy coil-on-plug coils, to manage unique ignition characteristics
- Fuel injectors and fuel rail – Fuel injectors designed specifically for hydrogen and high volume fuel rails
- Crank damper – tuned for hydrogen fuel to ensure smooth operation
- Pistons, connecting rods and piston rings – high output designs to accommodate the higher combustion pressure of hydrogen combustion
- Head gasket – accommodates increased combustion chamber pressures
- Intake manifold – all-new to accommodate twin screw supercharger and water-to-air intercooler
- Twin screw supercharger and water-to-air intercooler – added to improve power output and maximize efficiency
- Engine oil – full-synthetic formulation developed in partnership with BP/Castrol optimized for hydrogen combustion properties
Technical Specifications
Type |
6.8L SOHC V-10 |
Manufacturing Location |
Engine Manufacturing Development Operations, Beech Daly Technical Center, Dearborn Heights, Mich. |
Configuration |
90-degree V-10, cast iron block and aluminum heads with hardened seats |
Intake Manifold |
Aluminum |
Supercharger |
3.3L/rev, twin screw compressor |
Exhaust Manifold |
Cast stainless steel |
Crankshaft |
Forged steel |
Redline |
5,000 rpm |
Throttle Body |
Twin 60 mm, electronic |
Valvetrain |
Hydraulic lash adjusters with roller followers, 2 valves per cylinder |
Valve Diameter |
Intake: 42.5 mm Exhaust: 34.0 mm |
Pistons |
High temperature forged aluminum alloy with low-friction coated skirts, ultra low oil consumption piston rings |
Connecting Rods |
Forged steel |
Ignition |
Coil -on Plug coils, 9.5 AMP, Iridium tipped spark plugs |
Bore x Stroke |
3.55 x 4.16 in / 90.2 x 105.8 mm |
Displacement |
415 cu in / 6,751 cc |
Compression Ratio |
9.4:1 |
Horsepower |
235 @ 4000 rpm |
Horsepower per Liter |
34.5 |
Peak Boost |
18-20 psi |
Torque |
310 lb-ft @ 3000 rpm |
Recommended Fuel |
Hydrogen |
Fuel Injection |
Sequential multiport fuel injection |
Oil Capacity |
6 quarts, with filter |
Recommended Oil |
Castrol Synthetic, 5W-20 |
Ford Launches Pproduction of Hydrogen Iinternal Combustion Engines for Delivery to Customers, Ford Motor Company, July 17, 2006
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Posted by: jodish | August 30, 2006 at 08:07 AM
respected sir,
I am final year student of mechanical engineering in india.Iwant to do my Project on HYDROGEN INTERNAL CONSUBTION ENGINE.IS MY IDEA RIGHT?pLZ GIVE ME COMPLEATE discription of its advantage in compare than gasoline & desile Engines,its future and applying prosses of hydrogen in IC Engine.kindly send me through email or post mail.
thanks
rahul yadav
B-431, New Panchwati,
GHAZIABAD(U.P.)
Pin- 20101
INDIA
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I have land located close to geo-thermal activity. I want to make power and Hydrogen.I belong to Geo Power the West and feel that this is about 10 Years out. Right now Colorado is putting its efforts into E-85 and Biofuels. I'm sad that economics has such a powerful influince. Bill Steamboat Springs Colo.
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